Thermal spraying - メーカー・企業10社の製品一覧とランキング

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Thermal sprayingのメーカー・企業ランキング

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  1. トーカロ Hyogo//others
  2. 日本コーティング工業 Hyogo//others
  3. NITTO 東京支店 Tokyo//Other construction industries
  4. 4 富士技建 Osaka//Other construction industries
  5. 4 蒲田工業 Tokyo//Trading company/Wholesale
企業ランキングへ

Thermal sprayingの製品ランキング

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  1. Ultra-hard thermal spraying (wear-resistant, high hardness) トーカロ
  2. What is thermal spraying? Solve your company's problems with thermal spraying! トーカロ
  3. Introduction to examples of thermal spraying, coating, and surface treatment applications! [Case study materials are available.] トーカロ
  4. What is thermal spraying? [Function lineup list] トーカロ
  5. 4 Rocaid thermal spraying 日本コーティング工業

Thermal sprayingの製品一覧

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Introduction to examples of thermal spraying, coating, and surface treatment applications! [Case study materials are available.]

Introduction to examples of thermal spraying, coating, and surface treatment applications! [Case study materials are available.]

There are various ways to use it! We contribute to improving production efficiency and extending the lifespan of parts through surface treatment and coating technologies, including thermal spraying.

▶ Please leave surface treatment, thermal spraying, and coating to Tokaro! Surface treatment is widely used across various industries, from steelmaking to semiconductors and the medical field. In this document, we provide a broad overview of thermal spraying, other technologies, and proven applications! ＼ Recommended for the following people! ／ - Those considering surface treatment - Those looking for coatings that last longer - Those wishing for treatments with minimal thermal impact - Those considering adding high functionality and added value to products under development ――――――― Contents ―――――――― ● What is thermal spraying? - Thermal spraying schematic - Substrate - Materials - Our proprietary technologies ● Technologies other than thermal spraying - CDC-ZAC [Chemical densification method] - TD-VC [High-temperature salt bath treatment] - PTA [Plasma powder cladding welding] - TLC technology [Laser cladding] - tt-kote series [Wet process] - DLC/CVD ● Examples of surface treatment applications - V-pulleys - CFRP rolls - Engraving rolls - Perforated metal - Pumps - Various rolls and parts - Cutting tools - Conveying guides - Molds - Hoppers

  • maintenance

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Ultra-hard thermal spraying (wear-resistant, high hardness)

Ultra-hard thermal spraying (wear-resistant, high hardness)

If you're dealing with wear from sliding, please consider carbide thermal spraying first! - Introduction to surface treatment and coating technologies -

▶ For surface treatment, thermal spraying, and coating, trust Tokaro! WC-based cermet thermal spray coatings are excellent in wear resistance and corrosion resistance. Mirror finishes are also possible, and there are numerous application records across various industries. <Content of the materials> - Characteristics of hard coatings (hardness, coating composition, surface roughness, thickness, etc.) - Results of the Suga-type wear test: hard coatings vs. SUS materials, Cr plating, etc. - Wear tests assuming cylinder rods - CASS corrosion resistance test data: comparison with Cr plating - Usage records

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For the long lifespan of pump parts! Solved with coating and thermal spraying technology.

For the long lifespan of pump parts! Solved with coating and thermal spraying technology.

Does it not last with plating? For such concerns, we also have specifications with a hardness of HV1000 or higher!

Are you struggling with corrosion from seawater and sulfuric acid, or wear on pump components from sediment and slurry? We coat the surfaces of components with materials that are stronger and longer-lasting than the base material, contributing to the longevity of pump parts and reducing the frequency of replacements. Extending the lifespan of components is also effective in reducing "new manufacturing costs" and "environmental impact." ▼▽ Coatings with proven results for pump components ▽ ▼ ■ For repairs (casing, impeller, etc.) Recommended for those troubled by thermal distortion from weld buildup! [TLC] Low thermal distortion, low dilution, corrosion resistance [TS-3013] Low-temperature application, thick film repair ■ Corrosion prevention For corrosion protection against seawater, sulfuric acid, and molten metals! Protects the base material from corrosive liquids flowing through pumps and pipes. [CDC-ZAC] Corrosion resistance, wear resistance [SUPER-ZAC] Corrosion resistance ■ Sediment wear and slurry erosion prevention High-hardness WC cermet coating. Suitable for wear from sliding as well as wear caused by sediment and slurry! [Super Hard Thermal Spray] Wear resistance, sediment wear resistance, etc. * There is also "T-4318," which is even more resistant to sediment wear. * For more details, please refer to the materials or contact us.

  • maintenance

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Metal thermal spraying and ceramic thermal spraying

Metal thermal spraying and ceramic thermal spraying

Coating other materials on the surface! Enabling diversification and advancement of material functions!

"Metal thermal spraying and ceramic thermal spraying" is a type of surface modification method. By utilizing the inherent properties of the material and coating its surface with other materials, functions that the material lacks are imparted. This is technically achieved by accelerating molten droplets or softened powders at high speeds to collide with the material's surface, resulting in rapid cooling and solidification to form a coating, enabling diversification and enhancement of material functions. By applying metal and ceramic thermal spraying as a base for fluororesin coatings, adhesion and wear resistance are significantly improved. There are also coatings that do not allow any adhesion of duct tape or adhesives. [Materials] ■ Metal-based - Al, Zn, Al-Zn alloys: for corrosion protection - Ni-Cr alloys, MCｒAlX alloys: for corrosion resistance and high-temperature oxidation resistance - Self-fluxing alloys (Fe-Ni-Cr alloys + Si + B): for wear resistance, corrosion resistance, and heat resistance *For more details, please refer to the external link page or feel free to contact us.

  • others

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Various Surface Modifications

Various Surface Modifications

A thermal spraying method that can coat almost all materials.

The thermal spraying methods for surface modification include plasma spraying, explosive spraying, flame spraying, and arc spraying. The coating materials consist of metals, alloys, ceramics, glass, and polymers. The objectives are surface hardening, heat resistance, wear resistance, and the imparting of special functions. For more details, please download the catalog.

  • others

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Plasma spraying

Plasma spraying

It is possible to adjust the thermal spraying conditions suitable for the materials being sprayed.

Thanks to NCI's achievements in localized thermal spraying, we can fully leverage the advantages of plasma spraying. Plasma is a state of gas at extremely high temperatures where molecules dissociate into individual atoms, and electrons are further released. The plasma spraying method uses this super energy as a heat source to melt the coating material, which is then accelerated by a converged plasma jet of explosively expanding gas and coated onto the substrate. For more details, please download the catalog.

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Blast, painting, plating, JIS thermal spraying

Blast, painting, plating, JIS thermal spraying

For surface treatment and bearing repair work, please leave it to us.

Daikure Kousan Co., Ltd. started its main business in ship painting and steel structure construction under the name Okure Kousan Co., Ltd. in 1951. Since then, it has been conducting surface treatment such as blasting, painting, plating, and JIS thermal spraying under its parent company, Daikure Co., Ltd. In the maintenance business, we have registered the "Bearing Revival System" with the Ministry of Land, Infrastructure, Transport and Tourism's NETIS and are engaged in bridge bearing repair work. Please feel free to contact us if you have any inquiries. *For more details, please download the PDF or feel free to contact us.

  • Plastering and painting work
  • Renovation and repair methods
  • others

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[Case Study] Thermal spraying for rebuilding and extending the lifespan of pumps!

[Case Study] Thermal spraying for rebuilding and extending the lifespan of pumps!

Rebuilding and extending the lifespan of the pump through thermal spraying!

The interior of the pump casing has been worn due to years of erosion (fluid abrasion), so we have received a request to repair it while extending its lifespan. Issues: 1. Purchasing a new one is expensive. The drive unit, including the impeller, can be used without any problems. 2. The equipment can only be stopped for about a week. 3. Complete restoration of the shape is not necessary, but we would like to rebuild the worn areas as much as possible.

  • others

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[Surface Treatment] Ceramic Thermal Spraying (Heat Resistance, Wear Resistance, Corrosion Resistance)

[Surface Treatment] Ceramic Thermal Spraying (Heat Resistance, Wear Resistance, Corrosion Resistance)

Ceramic thermal spraying (heat resistance, wear resistance, corrosion resistance, adhesion to the base material)

■Excellent Characteristics 1. Heat Resistance The continuous use temperature exceeds 1000°C. However, titanium oxide and chromium oxide are limited to 500°C. 2. Wear Resistance (Erosion and Cavitation Wear Resistance) - High Strength - High Density It possesses outstanding characteristics along with carbide metal spraying. It demonstrates excellent properties even in high-temperature and corrosive environments. 3. Corrosion Resistance - Durability It exhibits high performance in chemical resistance, solvent resistance, and ozone degradation resistance. However, precise surface preparation is essential to achieve these properties. Kamata Industries will carry out the work responsibly. 4. Adhesion to Base Material The adhesion is also very excellent (this is also influenced by surface preparation). Additionally, it has excellent electrical insulation properties.

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[Surface Treatment] Carbide Metal Thermal Spraying (High Hardness, Wear Resistance, Adhesion to Base Material)

[Surface Treatment] Carbide Metal Thermal Spraying (High Hardness, Wear Resistance, Adhesion to Base Material)

Ultra-hard metal thermal spraying (high hardness, wear resistance, adhesion to the base material)

■Outstanding Features With a high hardness of around HV1400, it excels in wear resistance. High-speed frame thermal spraying creates a coating with excellent density and adhesion. The dense coating can also be finished to a mirror surface through post-processing such as grinding and polishing.

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Surface treatment: Self-fluxing alloy thermal spraying (wear resistance, erosion resistance, corrosion resistance)

Surface treatment: Self-fluxing alloy thermal spraying (wear resistance, erosion resistance, corrosion resistance)

Self-fluxing alloy thermal spraying (wear resistance, erosion resistance, corrosion resistance)

■Outstanding Features By applying a re-melting treatment after thermal spraying, a glass layer is formed on the surface, resulting in a coating with almost no pores. It exhibits excellent wear resistance, erosion resistance, and corrosion resistance. Additionally, even at high temperatures exceeding 500°C, there is minimal reduction in hardness, allowing for use in environments where plating and similar methods cannot be employed.

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Reduced pressure plasma spraying method

Reduced pressure plasma spraying method

Film formation without compromising material properties! - Introduction to surface treatment and thermal spraying technology -

▶ For surface treatment, thermal spraying, and coating, trust Tokaro! Vacuum Plasma Spraying (VPS) The plasma spraying method conducted in a low vacuum atmosphere after evacuating the air inside the chamber to a high vacuum is called Vacuum Plasma Spraying (VPS). This spraying method has the following characteristics: - It produces coatings with properties that match the design, as the material characteristics are not compromised. - It allows for the deposition of active metals such as titanium. - The flight speed of molten particles is faster than that of plasma spraying in the atmosphere, resulting in coatings that are denser and have higher bonding strength. This spraying method is essential for forming high-performance coatings that are deeply related to advanced fields. 【Applications】 Gas turbine rotors for power generation Applications in the energy sector Applications in the medical field, etc.

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[Company Information] Tokaro Corporation

[Company Information] Tokaro Corporation

A comprehensive manufacturer specializing in surface treatment centered around thermal spraying. Leave your surface treatment (thermal spraying/coating) to us!

▶ For surface treatment, thermal spraying, and coating, please leave it to Tokaro! This is the comprehensive catalog of Tokaro Co., Ltd. It includes a list of the thermal spraying technologies we possess, as well as information on coatings other than thermal spraying and applicable fields. <Excerpt> ● What can be achieved through surface modification ● Surface modification technologies provided by Tokaro ● Problem-solving flow ● Classification and characteristics of main thermal spraying methods ● Technologies other than thermal spraying ● Case studies ● Tokaro's research system ● Global network For more details, please download the materials or contact us.

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Thermal spraying/wear-resistant coating and weight reduction 'Improvement of the lifespan of CFRP components'

Thermal spraying/wear-resistant coating and weight reduction 'Improvement of the lifespan of CFRP components'

Improving the weaknesses of CFRP with thermal spraying to achieve long lifespan! -Surface treatment and coating technology-

▶ For surface treatment, thermal spraying, and coating, leave it to Tokaro! 【Technical Overview】 CFRP (Carbon Fiber Reinforced Plastic) is a material that is lighter and stronger compared to iron and aluminum. Its application is expected to expand with the aim of reducing carbon dioxide emissions through the lightweighting of various mobility solutions, but it has weaknesses in terms of wear resistance and oxidation resistance. Our company possesses technology to directly form a coating on CFRP, which has traditionally been considered difficult, allowing us to improve the material's weaknesses and extend its lifespan. 【Content of the Document】 - Overview - Appearance photos after construction (super hard coating, ceramic coating) - Types and physical properties of representative thermal spray coatings - Suga-type wear test results: thermal spray coating vs. Cr plating - CO₂ reduction measures ■ Other Wear-Resistant Coating Lineup - Ultra-dense WC coating: Achieves further densification of conventional ultra-hard thermal spraying *Not listed on this site - Environmental impact reduction coating [EF-JET Coating]: Low Cr, high hardness thin film *Not listed on this site We can also send materials not listed on Ipros, so please contact us. Feel free to consult us about the feasibility of applying coatings to the components you are considering.

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Ceramic thermal spraying (insulation and antistatic coating)

Ceramic thermal spraying (insulation and antistatic coating)

Forming insulation and decharging coatings through thermal spraying! - Surface treatment and coating technology -

▶ For surface treatment, thermal spraying, and coating, trust Tokaro! It is possible to impart insulation and charge dissipation properties to the surface of the substrate with a thermal spray coating. We will propose the optimal materials according to your desired performance, so please feel free to contact us. 【Features】 - Coating thickness can be selected according to the desired insulation breakdown voltage - Control of volume resistivity and surface resistivity, etc. 【Aim of this technology】 - Various insulating rolls - Bearings - Electrode materials - Semiconductor manufacturing equipment parts, etc. 【Contents of the materials】 ● Insulating coatings and charge dissipation coatings (3 types) ● Various data - Surface resistivity - Volume resistivity - Relationship between coating thickness and breakdown voltage ● What is thermal spraying? - Characteristics of thermal spraying - Thermal spraying process

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